• Machine for Vegetable and Fruits Processing Line
  • Machine for Vegetable and Fruits Processing Line
  • Machine for Vegetable and Fruits Processing Line
  • Machine for Vegetable and Fruits Processing Line
  • Machine for Vegetable and Fruits Processing Line
  • Machine for Vegetable and Fruits Processing Line

Machine for Vegetable and Fruits Processing Line

After-sales Service: 2 Years
Warranty: 2 Years
Certification: CE, ISO9001
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
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Machine for Vegetable and Fruits Processing Line pictures & photos
Machine for Vegetable and Fruits Processing Line
US $10,000-15,000 / Piece
Min. Order: 1 Piece
Diamond Member Since 2015

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Basic Info.

Model NO.
50
Power Source
Gas
Process
Thermal Processing
Automatic Grade
Automatic
Application
Powder
Customized
Customized
Transport Package
Wooden Cases
Specification
10-6000L
Trademark
Genyond
Origin
China
HS Code
8419399090
Production Capacity
100set/Year

Packaging & Delivery

Package Size
1800.00cm * 1250.00cm * 1550.00cm
Package Gross Weight
1000.000kg

Product Description

fresh fruit processing plant machine

Raw material Fresh fruits
End product Clear AJC/apple juice concentrate
Brix70~72 in aseptic bags
Hourly processing capacity  up to 5 MTPH of raw fresh apples
Daily processing capacity  up to 120 MT/day, based on three shifts
Processing period  60 days (or more)
Total processing capacity  7200 MT/year
Single strength juice Brix  Average Brix 12, min. 10.0 and max. Brix 15.0
B/A, Acidity, etc.  TBC
Typical juice yield  90%, with double extracting.TBC and enzymation
Waste materials  Peel and excess pulp
Evaporator juice inlet  4000 Kg/hr 12.0 °Brix
Evaporated capacity  up to 4000 L/hr (first effect 80 °C)
Concentrate outlet capacity  up to 685 Kg/hr (in=12,°Brix / out=70 °Brix)
Concentrate outlet Brix  70 to 72 °Brix (adjustable)
Packaging  Aseptic bags
Machine for Vegetable and Fruits Processing Line

A   FRESH APPLE PRE-HANDLING SECTION 
 A1  Fresh apple receiving pool  1
 A2  Hydraulic flume  1
 A3  Bucket elevator with pump  1
 A4  Air-blowing & washing channel  1
 A5  Fruit washing and sorting combiner  1
 A6  Waste fruit discharge conveyor  2
 A7 Water filtration & recycling unit for item A 1
  Machine for Vegetable and Fruits Processing Line

 B   EXTRACTION SECTION  
B1 HL bucket elevator 1
 B2  Hammer chopper
(Equipped with some knives and rotors) 1
 B3  Chopping platform 1
 B4 Buffer tank 1
 B5  Screw pumps  2
 B6  Continuous belt press/1st stage
(with 1 set of belt as standby) 1
B7 Screw conveyor  1
B8 Screw pump 1
B9 Receiving tank 1
B10 Screw pump 1
 B11 Continuous belt press/2nd stage
(with 1 set of belt as standby) 1
 B12 Working platform for pressing  1
 B13 Peels & seeds screw conveyor  1
 B14  Balance tank for raw juice  1
B15 Integrated upstream control system  1
  
 C   ENZYMOLATION & FILTRATION  SECTION  
 C1  Plate heat exchanger 1
 C2  Enzymation tanks(1000L,double-layer) 4
 C3  Enzyme dosing unit 1
 C4 Operation platform 1
 C5  Centrifuge pump 1
 C6  Disk centrifuge separator 1
 C7  Buffer  tank  1
 C8  Ultrafiltration Unit 1
 C9 Sectional control system 1
  
 D   CONCENTRATION SECTION  
D1 Buffer  tank 2
D2 Tri-effect falling film vacuum evaporator   1
D3 Control system for item C  1
D4 Operation platform  1
D5 Screw pump  2
  
 E  UHT STERILIZATION SECTION  
 E1  balance tank  1
 E2  Plate UHT sterilizer  1
 E3  Control system  1
  
F  SINGLE-HEAD ASEPTIC FILLING SECTION  
F1  Single-head aseptic filler  1
 F2  Drum infeed and exit rollers 1
 F3  Label printing station  1
 F4 Control system 1
  
G TIN CAN FILLING SECTION 
G1 tin can washer 1
G2 Tin can filling and seaming monobloc for 200~600g tin cans 1
G3 continuous pasteurizing & cooling system 1
G4  air dryer  1
G5 Labeling machinery 
G6  ink coder(Linx)  1
G7 top chain conveying system  1
Machine for Vegetable and Fruits Processing LineMachine for Vegetable and Fruits Processing Line

GENYOND can provide turnkey solution and technical support for pineapple processing line with all kinds of package.Pineapple processing line can produce from fresh pineapple to different kinds of final product. The final product can be clear juice, cloud juice, beverage, juice concentrate, pulp, puree, jam, dried pineapple and etc. For the package, it can be aseptic bags, sachet, stand-up pouch, metal can, PP container, PET bottle, glass bottle, gable top, etc. All kinds of pineapple products are very popular all over the world.

After washing, sorting, crushing, extracting, preheating, evaporating, sterilizing and other processing way, the fresh pineapple can be processed to fruit pulper, juice, puree, jam, beverage and etc. The entire line is designed for apple/pear juice according to international quality standards.
Processing Capacity
1T/H 
3T/H 
5T/H 
10T/H 
15T/H
25T/H
Raw material
Pineapple
Model
GYM-PPL1
GYM-PPL3
GYM-PPL5
GYM-PPL10
GYM-PPL15
GYM-PPL25
Final product
Clear juice,cloudy juice,NFC juice/pulp,concentrated juice,concentrated pulp, paste,fruit puree,fruit powder,etc.
Capacity ability
0.5-40 T/H Customized on demand
Yield
45%-55%
Brix
10-12
Filling Volume
Customized on demand
Final packaging
Aseptic bags,BIB,plastic bottles,glass bottles,plastic bags,cans,etc.Customized on demand

 

Washing and Sorting

1. Washing machine is suitable for cleaning any fruit destined to the industrial transformation. The unit takes the fruits through two subsequent washing processes: by immersion in a basin and by shower on an elevator. After being washed, pineapple are fed to our sorting station line where they can be efficiently inspected by the personnel.
2. Depending on the characteristics of the plant and on the fruit to be processed, pineapple can be sized, than to an automatic sizing machine to be routed to different extraction machines depending on the dimension.
3. Pineapple are received in the bubble washing machine where, by immersion in the water and thanks to a bubble generating system,the surface of the fruits is washed. Fruits are then rinsed by a shower of fresh water on the elevator that takes the fruits to the Sorting Operations.

4.In order to guarantee the best quality of the final products, rotten and unripe fruits must be discarded. Chase universal sorting line allows to efficiently inspect the fruits, by making them slowly rotate on a roller belt conveyor under the sight of the operators.

 

 

Puree Extraction and Refining

1. Our dedicated pineapple juice extractor machine cuts the fruit in two halves, extracts juice and pulp and eliminates the peel, while obtaining a pulpy juice of excellent quality. No contact between juice and peel takes place.
2. For a perfect separation of the puree from peels, Chase is proud of the highly sophisticated pulper, refiner and turbo extractor. The machine can be supplied with inverter suitable to adjust the rotation speed and with an inert gas injection device, for protecting product against oxidation.

Pineapple Juice Concentration

1. In the first case, the natural puree is fed to a deaerator, in order to remove the air incorporated in the product and
consequently extend shelflife. The dearation is performed by nebulization under vacuum, in order to avoid oxidation. The aromatic vapors can be condensed and newly incorporated directly into the product by means of an aroma recovery device supplied with the dearator.
2. In the case of concentrated puree, the refined puree is pumped to a thin-film continuous evaporator. The versatility of our swept evaporators is really unrivalled: they can easily process low-pulp or high-pulp juices, delicate or thermo-resistant juices, as well as low or high viscosity juices. The residence time is among the shortest possible and the concentration is achieved in one sole passage.

Sterilizing and Aseptic Filling

1. The pineapple juice, concentrated or natural NFC juice, can be sterilizied or pasteurized depending by the specific request of the application
2. In case of sterilization, the product can be filled in aseptic bag in drums or in box thanks to Aseptic Filling Machine (aseptic carton box, aseptic pouches...), while can be filled in durms or in any type of hot or cold filling machine (glass, PET, Can and BIB).


Machine for Vegetable and Fruits Processing LineMachine for Vegetable and Fruits Processing Line

 

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