Complete Kimchi Production Line

• Customization: Available
• After-sales Service: Yes
• Warranty: 12 Month
• Model NO.: GYC
• Type: Cutter
• Voltage: 380V
• Power: 1.5KW
• Customized: Customized
• Transport Package: Wood
• Specification: 500kg
• Trademark: genyond
• Origin: China
• HS Code: 8422301090
• Production Capacity: 5000kg Per Hour

Product Description

Korean kimchi production line, pickle processing production line, pickled vegetable production line equipment
1. Introduction of pickles production line
The pickle production line is the main product of our company's snack food production line. Its technology,
production quality and use have been highly praised by customers.
2 Equipment composition of pickles production line
The main equipment of the production line includes: pickling tank, bubble rinsing machine, slicing (silk) machine,
de-impurity machine, desalination machine, picking conveyor belt, dehydrator (press), mixing machine,
vacuum quantitative packaging machine, flexible packaging Sterilization machine, shaping machine, dryer,
connecting conveyor belt, etc.
Three Pickles production line model

Our company can provide four specifications of production line equipment such as 1 to 2 tons/hour,
2 to 3 tons/hour, 3 to 4 tons/hour, and 4 to 5 tons/hour for customers to choose.

The main process flow of the pickle production line:
Pickling → manual repair → rinsing → slicing (shredding) → removing impurities → desalting → selecting →
dehydrating → mixing → bagging → weighing → vacuum packaging → sterilization → cooling → shaping →
drying → coding → packing →Warehousing

Pickles production line equipment.

1. Double-layer selection conveyor
   Conveying materials, the upper and lower layers, the upper layer selects materials, and the lower layer feeds into the next process.
2. It adopts anti-corrosion bearing system, bearing double-sided plastic seal, durable.
   Food-grade white tape, non-hygienic, strong, easy to operate.
   Use: Stable conveying, firm strength, good safety, easy to clean.

  
B. Automatic cleaning machine
The water outlet of the cleaning head is cone-shaped, and the cleaning area is large.
Spiral advancement, no damage to materials;
Two-stage cleaning, recycling, saving water;
The circulating pump is corrosion-resistant and has low operating noise;
Use: Impurities are easy to remove.
   
C.Automatic feeding and cutting machine
Using combined blades, the loss structure is firm and safe.
Use: It can be cut into 3mm×3.0mm to 8.0mm×8.0mm silk or 2mm thick slices, cutting the silk squarely,
without connecting the silk or connecting the slice, the thickness of the slice is uniform, the amount of
particles is less than 5%; easy to clean Work, the protection performance of electrical components is good.
 


D.Automatic rolling screen machine
It is used to screen out the broken particles smaller than 12mm×3.5mm×3.5mm.
The screen density is uniform, and the mesh size is designed according to the fineness of the material;
Scrap materials are automatically collected and fully utilized.
Use: Screening out the broken particles smaller than 12mm×3.5mm×3.5mm; the broken particles
can be automatically collected; automatic feeding and discharging; no wire jam, low operating vibration,
low noise; strong strength, good safety; easy to clean and sanitary.

E.Automatic desalination machine
The bearing adopts anti-corrosion system and sealed on both sides;
The crawler is made of white engineering plastics, which has strong strength, no deformation, good safety,
no jam, leakage, damage, corrosion resistance, and aging resistance;
Automatic turning and washing system, desalination;
Automatic high pressure cleaning, easy to clean and hygienic work;
Automatic control system for the amount of desalinated water.
Use: Salinity automatic detection, manual/automatic adjustment; automatic/manual control of the desalinated
water temperature and display the value; no damage to the material, no retention, no return belt;
complete continuous automatic feeding and discharging.

F.Automatic continuous dehydrator
Using food-grade nylon filter, blue, good water leakage, strong abrasion resistance, automatic correction;
The bearing adopts anti-corrosion structure;
Automatic tension adjustment system, air pressure control, adjustable and digital display;
Squeezed water automatic confluence system, automatically discharged into the ground drainage.
1. The water content of the material after dehydration is set and adjusted within 72-95%;
2. Equipped with automatic high-pressure flushing device;
3. No damage to raw materials, no retention, no return.

1. Automatic mixer
   Automatic weighing, automatic mixing, automatic discharging, automatic high-pressure cleaning device;
   Pneumatic control discharging, good sealing performance;
   Automatic weighing with pressure sensing system;
   Double-machine mixing, material circulation mixing, alternate use, to achieve continuous work.
   Production capacity: the mixing capacity is greater than 100Kg;
   Stirring form: blade spiral stirring, can be forward and reverse;
   Use: low vibration, low noise, strong strength; good safety protection performance;
2. mixing materials evenly and mixing materials.
3. Automatic continuous sterilization cooler
   Adopt water bath-spray pasteurization and high temperature sterilization and water bath cooling;
   The crawler adopts mesh type engineering plastic, which is resistant to high temperature and has no damage to the materials after packaging;
4. Temperature adjustment adopts automatic temperature control system;
   Design the intermediate transition section of sterilization and cooling, and the taste of the product;
   The bearing adopts anti-corrosion system, the use of equipment.
   Technical parameters: Sterilization temperature: arbitrarily set within the range of 80-100ºC;
   Sterilization time: 6-40 minutes
   Cooling time: 6-45 minutes
   As required by the Sterilization Food Sanitation Law, the sterilization and cooling work continuously, and the taste of the product remains unchanged after sterilization.
    
5. Automatic weighing and packaging machine system
   Weighing and packaging are fully automatic control, measurement, weighing error is controlled within 3%, automatic point sealing.
   Unloading system, materials, clean unloading and measurement.
   There are two types of packaging systems:
   1. Combined automatic metering, filling, bag making and automatic sealing.
   2. Combined automatic metering, filling, bag making, two-step sealing.

 We are machinery manufacturer and we are specialized in canned food machinery. Base on your product (vegetables or fruits type), we could offer you complete production line,by analysis your application occasion , then design the  whole process, and work out the best solution according to your requirement. 
We can offer you the canning line / bottling line for  mushroom, cucumbers, chili, pickles , corn, beans, asparagus etc.
Pickles processing production line advantage
Pickles processing production line design experience, equipment after exercise, gradually perfect, superior after-sales service. Company can independently complete the whole line equipment layout, and key projects, mainly suitable for tarragon, 
pickled cabbage, sour pickled cabbage, pickle, pickles pickled vegetables production and processing, etc.
Pickles processing production line includes: 
Cleaning machine, desalination machine, cutting machine, selection of conveyor, seasoning machine, juice machine, packaging machine, 
conveyor, continuous sterilization machine, cooling machine, bag packing in addition to the water machine, pre-treatment equipment based on the specific pickled vegetables processing process selection, increase or decrease.
 
Main machines list

Name	Model	Package
High pressure cleaner	2T - 10T/H	Metal cans
Sorting conveyor	1T - 10T/H	Glass jars
Spiral blancher	Accodingly	Plastic drums
Ice water pre-cooler	Accordingly	Soft pouches
Vibration draining machine	Accodingly

Main equipment: 
1. Two-layer selection conveyor :   Transportation for the selection of vegetables. 
     Feature:The double-decked transportation, the defective works easy to recycle .
2. Bubble washing machine : Soaks and removes the soil in the mushroom/vegetables .
   Feature: Cone angle with the bottom of the arc design, easy to clean . with a high-pressure spray,  cleaning better.
3. Mushroom Slicer: Uses in the mushroom the slice.
    Feature: Slices thickness to be even
4.  Chain plate conveyor : Can be used to meet the labeling, filling, cleaning, dry delivery requirements.
     Feature: Anti-corrosive, high temperature , easy to connect.
5.  Empty pot washing machine:   Used for cleaning and disinfection for empty cans before canning food is canned
     Feature: The clean is thorough, the clean, the disinfection complete automatically.
6. Stuffed pot washing and drying machine : After sealing the reality pot on the washing, drying.
    Feature: Cleaning, drying effect, products can be directly attached to the trademark, coding, storage.
    Before sealing the exhaust for the canned.
7. Can exhausting box :  Before sealing the exhaust for the canned.
    Feature: Smooth operation, temperature, time automatic control.
8.  Net belt continual precooking machine  Pre-cooking class for mushroom softening, sterilization, fixation.
     Feature: Temperature uniformity, a constant, pre-cooking time, temperature controlled.
9.  Ice water cooling machine: After using in the mushroom class pre-boiled for the rapid cooling .
     Feature: Cooling effect.
10.Mushroom Grading Machine : Uses in the mushroom dividing the rank reorganization according to the external  dimensions size.
      Feature: Grade standardly, not to hurt the materials.
11. Vibration selecting machine : For the mushroom slices on small pieces, pieces of filter.
      Feature: The screening continuity is good, supplementary clean function