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Take apple for example:
1. Fresh apple and pear can be processed to apple/pear pulp, puree, NFC juice, HPP juice, clear concentrate juice, concentrate paste, jam, sauce,etc;
2. The apple and pear processing includes washing and sorting system, crushing and color protection system, juice /pulp extracting system, decanting and standardization system,
enzymatic hydrolysis and filtration system, evaporating system, sterilizing system and aseptic filling system.
3. Apple/pear processing line capacity is from 24 tons/day to 480 tons/day.
4. Apple/pear Juice yield: about 75% (25% for fruit peels and cores for the waste)
5. Raw material solid content: 12~14% Brix, Final concentrated juice concentration: 65~72% Brix, Concentrated apple paste 28-30% Brix.
Apple juice production process: raw material - receiving - conveying - lifting - cleaning - picking fruit - lifting - crushing - dosing - pressing - preheating - clarification filtration - blending -
sterilization - filling, if you need to concentrate can also add concentration equipment concentrate.
The concentrated apple juice is made from fresh apples and processed by the international high-tech low-temperature concentration, membrane filtration process and UHT instant sterilization
and aseptic packaging technology. The product concentration can reach 70-72°Brix and the total acid is 0.8-3.0%. It is packed in steel drum lined with aseptic bag and can be stored
at room temperature for 1-2 years. It can be used as a beverage/canner factory, ingredient company and other food factories. For raw materials.
Our company shares technology with the concentrated apple juice production companies such as Andrei and Haisheng, and is committed to the most complete apple juice processing program.
1 The processing capacity is varied from 60 tons/day to 1500 tons/day.
2 This line can handle similar fruits with similar characteristics.
3 Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue.
4 Efficient crusher improved the high output percentage of apples and pears.
5 Using efficient belt juice extractor to improve the juice efficiency and the output percentage.
6 The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency.
7 Low-temperature vacuum evaporation 8 Greatly reduce the flavor substances and nutrient losses.
8 A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost.
9 Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product.
10 A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.
| Raw material | Fresh fruit |
| Finished product | Concentrated Juice, NFC Fresh Nature Juice,puree, pulp |
| Processing capacity | From 20tons/day to 2000 tons/day |
| Efficient input | 45% raw fruit (55% as waste, peels and seeds) |
| Fruit consistence | 7-12 Brix |
| End package | Aseptic bag/tin can/glass bottle/PET bottle |
| Output | Can be calculated |
Working Capacity:
50L/H to 30T/H , design based on client requirement;
Design planning, production, commissioning and installation of turnkey dairy/juice production line are our strengths!
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