Orange Turnkey Complete Fruit Juice Production Line

• After-sales Service: 2 Years
• Warranty: 2 Years
• Certification: CE, ISO9001
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: 50
• Power Source: Gas
• Process: Thermal Processing
• Automatic Grade: Automatic
• Application: Powder
• Customized: Customized
• Transport Package: Wooden Cases
• Specification: 10-6000L
• Trademark: Genyond
• Origin: China
• HS Code: 8419399090
• Production Capacity: 100set/Year
• Package Size: 1800.00cm * 1250.00cm * 1550.00cm
• Package Gross Weight: 1000.000kg

Product Description

fresh fruit processing plant machine

Raw material Fresh fruits
End product Clear AJC/apple juice concentrate
Brix70~72 in aseptic bags
Hourly processing capacity  up to 5 MTPH of raw fresh apples
Daily processing capacity  up to 120 MT/day, based on three shifts
Processing period  60 days (or more)
Total processing capacity  7200 MT/year
Single strength juice Brix  Average Brix 12, min. 10.0 and max. Brix 15.0
B/A, Acidity, etc.  TBC
Typical juice yield  90%, with double extracting.TBC and enzymation
Waste materials  Peel and excess pulp
Evaporator juice inlet  4000 Kg/hr 12.0 °Brix
Evaporated capacity  up to 4000 L/hr (first effect 80 °C)
Concentrate outlet capacity  up to 685 Kg/hr (in=12,°Brix / out=70 °Brix)
Concentrate outlet Brix  70 to 72 °Brix (adjustable)
Packaging  Aseptic bags

A   FRESH APPLE PRE-HANDLING SECTION 
 A1  Fresh apple receiving pool  1
 A2  Hydraulic flume  1
 A3  Bucket elevator with pump  1
 A4  Air-blowing & washing channel  1
 A5  Fruit washing and sorting combiner  1
 A6  Waste fruit discharge conveyor  2
 A7 Water filtration & recycling unit for item A 1
  

 B   EXTRACTION SECTION  
B1 HL bucket elevator 1
 B2  Hammer chopper
(Equipped with some knives and rotors) 1
 B3  Chopping platform 1
 B4 Buffer tank 1
 B5  Screw pumps  2
 B6  Continuous belt press/1st stage
(with 1 set of belt as standby) 1
B7 Screw conveyor  1
B8 Screw pump 1
B9 Receiving tank 1
B10 Screw pump 1
 B11 Continuous belt press/2nd stage
(with 1 set of belt as standby) 1
 B12 Working platform for pressing  1
 B13 Peels & seeds screw conveyor  1
 B14  Balance tank for raw juice  1
B15 Integrated upstream control system  1
  
 C   ENZYMOLATION & FILTRATION  SECTION  
 C1  Plate heat exchanger 1
 C2  Enzymation tanks(1000L,double-layer) 4
 C3  Enzyme dosing unit 1
 C4 Operation platform 1
 C5  Centrifuge pump 1
 C6  Disk centrifuge separator 1
 C7  Buffer  tank  1
 C8  Ultrafiltration Unit 1
 C9 Sectional control system 1
  
 D   CONCENTRATION SECTION  
D1 Buffer  tank 2
D2 Tri-effect falling film vacuum evaporator   1
D3 Control system for item C  1
D4 Operation platform  1
D5 Screw pump  2
  
 E  UHT STERILIZATION SECTION  
 E1  balance tank  1
 E2  Plate UHT sterilizer  1
 E3  Control system  1
  
F  SINGLE-HEAD ASEPTIC FILLING SECTION  
F1  Single-head aseptic filler  1
 F2  Drum infeed and exit rollers 1
 F3  Label printing station  1
 F4 Control system 1
  
G TIN CAN FILLING SECTION 
G1 tin can washer 1
G2 Tin can filling and seaming monobloc for 200~600g tin cans 1
G3 continuous pasteurizing & cooling system 1
G4  air dryer  1
G5 Labeling machinery 
G6  ink coder(Linx)  1
G7 top chain conveying system  1

Processing citrus fruits differs a lot from processing other kinds of fruits,as the citrus fruits have peels and seeds,if we direct mill the citrus and extract juice from the mash,the citrus peels and seeds in juice will influence the end products taste.Due to this feature,we designed the citrus extractor that is especially for citrus fruits,and the extractor can separate the peels,seeds,pulp and juice.The citrus fruits go through extractors,juice and pulp as the main products to make into drinkable juice,whereas citrus peels and seeds as the by-products can be dewatered via belt press extractor and the final products can be as animals feed.

Before citrus juice extracting,we use the citrus oil extractor togrind citrus oil from citrus peel.Depending on the variety of citrus,0.5-2% oil will be existed in the citrus oil wash water,through three-phase disk stack centrifuge separator concentration and purification,the pure essential citrus oil is recovered.The citrus processing line offers turnkey solutions for clients include citrus juice production,citrus oil recovery,citrus peel and seeds deep processing,With this method,fruit juice producers can considerably enhance the resource utilization and cost-effectiveness of the entire system.