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fresh fruit processing plant machine
Raw material Fresh fruits
End product Clear AJC/apple juice concentrate
Brix70~72 in aseptic bags
Hourly processing capacity up to 5 MTPH of raw fresh apples
Daily processing capacity up to 120 MT/day, based on three shifts
Processing period 60 days (or more)
Total processing capacity 7200 MT/year
Single strength juice Brix Average Brix 12, min. 10.0 and max. Brix 15.0
B/A, Acidity, etc. TBC
Typical juice yield 90%, with double extracting.TBC and enzymation
Waste materials Peel and excess pulp
Evaporator juice inlet 4000 Kg/hr 12.0 °Brix
Evaporated capacity up to 4000 L/hr (first effect 80 °C)
Concentrate outlet capacity up to 685 Kg/hr (in=12,°Brix / out=70 °Brix)
Concentrate outlet Brix 70 to 72 °Brix (adjustable)
Packaging Aseptic bags
A FRESH APPLE PRE-HANDLING SECTION
A1 Fresh apple receiving pool 1
A2 Hydraulic flume 1
A3 Bucket elevator with pump 1
A4 Air-blowing & washing channel 1
A5 Fruit washing and sorting combiner 1
A6 Waste fruit discharge conveyor 2
A7 Water filtration & recycling unit for item A 1
B EXTRACTION SECTION
B1 HL bucket elevator 1
B2 Hammer chopper
(Equipped with some knives and rotors) 1
B3 Chopping platform 1
B4 Buffer tank 1
B5 Screw pumps 2
B6 Continuous belt press/1st stage
(with 1 set of belt as standby) 1
B7 Screw conveyor 1
B8 Screw pump 1
B9 Receiving tank 1
B10 Screw pump 1
B11 Continuous belt press/2nd stage
(with 1 set of belt as standby) 1
B12 Working platform for pressing 1
B13 Peels & seeds screw conveyor 1
B14 Balance tank for raw juice 1
B15 Integrated upstream control system 1
C ENZYMOLATION & FILTRATION SECTION
C1 Plate heat exchanger 1
C2 Enzymation tanks(1000L,double-layer) 4
C3 Enzyme dosing unit 1
C4 Operation platform 1
C5 Centrifuge pump 1
C6 Disk centrifuge separator 1
C7 Buffer tank 1
C8 Ultrafiltration Unit 1
C9 Sectional control system 1
D CONCENTRATION SECTION
D1 Buffer tank 2
D2 Tri-effect falling film vacuum evaporator 1
D3 Control system for item C 1
D4 Operation platform 1
D5 Screw pump 2
E UHT STERILIZATION SECTION
E1 balance tank 1
E2 Plate UHT sterilizer 1
E3 Control system 1
F SINGLE-HEAD ASEPTIC FILLING SECTION
F1 Single-head aseptic filler 1
F2 Drum infeed and exit rollers 1
F3 Label printing station 1
F4 Control system 1
G TIN CAN FILLING SECTION
G1 tin can washer 1
G2 Tin can filling and seaming monobloc for 200~600g tin cans 1
G3 continuous pasteurizing & cooling system 1
G4 air dryer 1
G5 Labeling machinery
G6 ink coder(Linx) 1
G7 top chain conveying system 1
Processing citrus fruits differs a lot from processing other kinds of fruits,as the citrus fruits have peels and seeds,if we direct mill the citrus and extract juice from the mash,the citrus peels and seeds in juice will influence the end products taste.Due to this feature,we designed the citrus extractor that is especially for citrus fruits,and the extractor can separate the peels,seeds,pulp and juice.The citrus fruits go through extractors,juice and pulp as the main products to make into drinkable juice,whereas citrus peels and seeds as the by-products can be dewatered via belt press extractor and the final products can be as animals feed.
Before citrus juice extracting,we use the citrus oil extractor togrind citrus oil from citrus peel.Depending on the variety of citrus,0.5-2% oil will be existed in the citrus oil wash water,through three-phase disk stack centrifuge separator concentration and purification,the pure essential citrus oil is recovered.The citrus processing line offers turnkey solutions for clients include citrus juice production,citrus oil recovery,citrus peel and seeds deep processing,With this method,fruit juice producers can considerably enhance the resource utilization and cost-effectiveness of the entire system.
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