Equipment use:
This equipment is applicable to atmospheric extraction and ultrasonic extraction. Extraction in plants and other industries, dynamic thermal reflux overflow extraction, biological, cosmetics and food. The device can dynamically and continuously extract ultrasonic waves. This equipment is very suitable for universities, research institutes, laboratory R&D departments of enterprises and institutions, and factories for multi-variety and small batch production. The whole equipment needs anti-riot treatment.
Equipment features:
1. High efficiency of equipment use: This equipment is the latest ultra-small ultrasonic dynamic extraction unit jointly developed by our company and Shanghai University of Traditional Chinese Medicine. This equipment optimizes the product structure on the basis of the original ordinary heat reflux extraction unit. And the constant temperature extraction process is integrated in this equipment, so that the production processes such as ultrasonic dynamic extraction, thermal extraction, circulating extraction,
and ultrasonic countercurrent extraction are completed in one step, which greatly saves raw materials and working time,and improves the use effect of raw materials.
2. High conversion rate of raw materials: This equipment uses the unique physical action and cavitation of ultrasonic waves to promote the wall breaking or deformation of plant cells, and the vibration, acceleration shock, sound pressure and shear equivalent stress between the solute particles are strengthened, so that the material can be formed. The extreme high temperature and high pressure at the local point promotes the effective composition of coconut oil.
3. Ultrasonic extraction is a normal temperature extraction, which effectively reduces the loss of heat-sensitive components. At the same time, the GY-TQ series ultrasonic extraction unit adopts titanium alloy energy-gathering ultrasonic generator and double-layer paddle-type mechanical stirring, so that a large area of material can fully contact the ultrasonic probe and accelerate the rapid precipitation of components in the material.
4. This ultrasonic dynamic extraction unit has a sophisticated structure, which fully utilizes the characteristics of the ultrasonic energy-gathering generator. The ultrasonic wave directly acts on the material, and the ultrasonic wave is used to strengthen the mechanical action of the material component extraction, cavitation, local high vibration, high impact, and high sound pressure shearing. Compared with the traditional method, the extraction time is greatly shortened by more than 3/5;
5. The extraction part of this equipment takes into account the convenience of taking material residues, and is equipped with a large-diameter hand hole and a bottom-opening slag discharge head, and is equipped with built-in and external double filtration systems to prevent small residues from flowing into the concentration unit.
6. The equipment has a compact structure and a small station area, and the actual floor area is about 6M2. According to the production needs, the plexiglass used in the equipment is divided into a working area and a clean area and two sets of separately operated electric control cabinets, which are convenient for actual use. operate.
7. Wide adaptability: Shanghai Genyang ultrasonic dynamic extraction unit, the extraction of Chinese medicinal materials is not limited by the polarity and molecular weight of the components, and is suitable for the extraction of most Chinese medicinal materials and various components; this equipment is a fully enclosed internal circulation structure , which can be used repeatedly for precious solvents.
Equipment parameters:
| Total equipment power |
6KW |
| Ultrasonic |
1500W*2, with control valve group |
| Stirring system |
liquid circulation stirring system |
| Stirring motor |
1.5kw |
| Heating area of extraction tank |
0.95m² |
| Condenser condensation area |
1.63m² |
| double-deck working pressure |
0.3MPa |
| Water extraction temperature |
room temperature ~ 100C° |
| Solvent extraction temperature |
room temperature ~ 85C° |
| Effective volume of ultrasonic circulation tank |
300L |
| Extraction tank configuration |
double-layer thermal insulation heating structure, equipped with: circulating stirring, slag discharge hand hole, glass sight glass, heating system, temperature system |
| Equipment Material |
The whole machine is made of high-quality SUS304, the inner tank of the extraction tank is 3mm, the jacket is 3mm, and the outer body is 3mm |
| Equipment surface treatment |
The inner surface of the tank is mirror polished, and the outer surface is brushed and matt |
| Equipment size |
2850x1850x2530mm |
Equipment configuration list and control system:
| Part Name |
Model Description |
| Heating temperature control and display mode |
Circulating extraction tank; vacuum concentration tank adopts touch screen temperature control system |
| Ultrasonic Circulation Extraction Tank |
300 liters, with side cleaning hand hole, with three-stage filtration system |
| condenser |
Tube type, SUS304 material |
| ultrasonic generator |
20KHz, 1500W, titanium alloy, energy gathering, touch screen control system |
| stirring system |
Centrifugal pump circulating liquid stirring system |
| Stirring motor |
Low-speed explosion-proof motor, mechanically sealed |
| Liquid level display |
Tank, head glass sight glass |
| Extract job status |
Digital Display |
| Essential Oil Separation Device |
High borosilicate glass oil-water separator |
| Electric control cabinet |
Explosion-proof electric control box |
Ultrasonic parameters: (single group of ultrasonic parameters)
1. Schematic diagram of ultrasonic structure: (see diagram on the right)
2. Ultrasonic generator parameters:
1) Ultrasonic power: 0~1500W adjustable, instant
Maximum power 1500W
2) Ultrasonic frequency: 20KHz automatic tracking, ±0.15KHz.
(Ultrasonic frequency customized on demand)
3) Ultrasonic generator material: titanium alloy
4) Control system: touch screen control system.
5) Total length of ultrasonic generator assembly: 950mm
6) Ultrasonic generator: gathering energy
7) Ultrasonic frequency: 20KHz automatic tracking.
(This ultrasonic frequency is a common frequency for plant extraction)
8) Ultrasonic generator connection method: flange connection
GENYOND MACHINERY INDUSTRIAL GROUP
It has 6 factories in China for food machine and packing machine.
Shanghai Genyond Technology Co Ltd; Zhangjiagang Genyond Machinery Co Ltd
Shanghai Jou Yu industrial Co Ltd; Shanghai Keyfood Machinery Co Ltd
Sino topone machinery; Nantong Yihai Machinery; Kunshan Kpack Machinery
Our products have been exported to more than 160 countries with Annual sales reaching 80 millions in 2022 and it raises by yearly average 10% above.
Genyond machine has more than 100 engineers for the installation of oversea projects.
You just need to give us your idea on final product to be made, processing capacity, way of packing, we will make the proposals for your checking. You can also give us your budget, we can also design a line to meet your budget accordingly. A satisfying project will be given; A long-term cooperation will come.
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