Factory Full Automatic Tomato Paste Sauce Ketchup Making Machine Equipment Production Line

• Customization: Available
• After-sales Service: on Site Installation
• Warranty: 2 Years
• Model NO.: GYPA
• Voltage: Customized
• Power: in Accordance with Capacity
• Customized: Customized
• Material: Stainless Steel
• Turn-Key Project: Yes
• Oversea Service: Enginners Available
• Transport Package: Wooden Case or Film
• Specification: different size
• Trademark: Genyond
• Origin: China
• HS Code: 84386000
• Production Capacity: 10set /Month
• Package Size: 10.00cm * 10.00cm * 10.00cm
• Package Gross Weight: 1.000kg

Product Description

tomato paste tomato jam tomato sauce tomato katchup processing line for sale 
The process for the variability, can produce different enrichment jam allocate products, fruit purees.
In the process of machining can be continuous uninterrupted production.Realize industrial production.
The production capacity of single ton/day from 10 to 500 tons/day (24 hours), can be processed materials
concentration from 10% to 38%.The final product without shading, bright color, finished product quality.
Can be designed according to the special needs of customers special production line.
One production line can handle a variety of enrichment sauce and a variety of products.
The advanced technology to maximize energy savings.Sound water circulation system,
low power consumption.Complete, high quality control and monitoring system to ensure
each section operating reliability.Secondary sterilization system have the characteristics
of high reliability and strong operability, to ensure the reliability of the finished product. 
System specifications
Carrot, black currant fruit, divided into clear juice and concentrate apple juice,
apple processing whole plant equipment is fresh after washing, cleaning, crushing,
juice and digestion, coarse filtration, precision filtration, concentration, such as distribution,
sterilization, filling process.Fully automatic operation, the whole production process
including automatic control and fault protection, automatic cleaning and so on
all process procedures and functions.





Application:
It is suitable for processing garden bean, asparagus, broccoli, taro, string bean,
young soy bean, sweet corn, strawberry, cherry, mulberry,apple dice, onion, tomato,
mushroom, pumpkin dice, spinach, bean sprout and other fruit and vegetable products.

Processing flow:
Fresh tomato--Washing--Sorting--Crushing--Pre-heating--Refining--Vacuum evaporation
---Sterilizing--Filling--Tomato paste

Processing Capacity	1T/H	3T/H	5T/H	10T/H	25T/H	50T/H
Raw material	tomato
Model	GYTP-1	GYTP-3	GYTP-5	GYTP-10	GYTP-25	GYTP-50
Final product	tomato paste , tomato sauce , tomato mix , ketchup , tomato juice , peeled tomato and etc
Capacity ability	0.5-50 T/H Customized on demand
Yield	95%
Brix	28-30%, 36-38%, Customized on demand
Filling Volume	Customized on demand
Final packaging	Aseptic bag , Tin can , BIB , plastic bottle , glass bottle , plastic bag . Customized

 

Tomato Juice Processing Key Operational Points

 

Fresh Tomato pretreatment
The system is including the cleaning and sorting of fresh tomatoes,crushing them into 3-5mm tomato pieces,and then
preheating them through a tubular preheater.The selection and cleaning process is of great significance to the quality
and stability of the final tomato juice.The preheating and crushing processes are important processes that affect the
consistency of tomato juice and the yield of juice.There are two crushing methods:hot break and cold break.Due to the
low temperature of the cold-breaking sauce,the endogenous enzymes(mainly pectin tertiary enzymes)are not
completely inactivated.The pectin is enzymatically hydrolyzed into short chains,and the viscosity will be low,but the
flavor and color are good.The hot break enzyme is inactivated thoroughly,the pectin is less damaged,the viscosity
is good,the flavor and color are poor.

Tomato squeezing and juicing
Squeeze the crushed fruit pulp after heating,while removing the peel and seeds,it also adjusts the pulp particles.
Generally,it can be operated by a screw juicer or a beater.The screw juicer squeezes the crushed pulp between
the screw and the sieve to extract the juice,and the beater extracts the juice by impact,and the aperture of the sieve
is about 0.4mm.The squeezing rate of good varieties of tomato juice is 75%-80%.

Tomato juice blending and seasoning
As a seasoning for tomato juice,we can add wine vinegar,table salt,white sugar,lemon juice,etc.

Degassing,homogenization and sterilization of tomato juice
In the process of tomato crushing and blending,the air is inevitably mixed in,so after the juice is squeezed and blended,
the tomato juice needs to be deaerated.At the same time,in order to refine the pulp particles and increase the
consistency,a homogenizer can be used to make the tomatoes have a smooth feel through homogenization.Tomato
juice contains pulp,which makes it a relatively viscous liquid.Therefore,it needs to be sterilized before filling.The HTST
sterilization process is usually used(90-95ºC for 40-60S).The sterilized tomato juice is orange-red,the sugar content is
4.3%,and the PH value is 4.4.

Filling and sealing of tomato juice
The containers used for tomato juice are metal cans,glass bottles or PET bottles.The pre-sterilized tomato juice is filled
into a clean container.In order to prevent oxidation,it is necessary to quickly cool the sterilized tomato juice to 85-89ºC
and fill it into the container immediately.To prevent oxidation of the product,this filling method is called hot filling.It should be sealed immediately after filling.

Secondary pasteurization and packing of the tomato juice
After the filling is completed,for the sake of safety,the tomato juice needs to be sterilized twice,and the filled container is transported to the pasteurization tunnel or retort for secondary sterilization.The sterilization process is 90-95ºC for
15-20min.Then use cooling water to quickly cool the temperature of tomato juice to below 35ºC for subsequent
packaging.

Innovate equipment to improve final product quality and operational efficiency, minimize downtime, and reduce capital
investment to achieve higher profit margins.

Whether you are producing tomato juice, diced tomato, ketchup or mashed tomato, our advanced tomato processing
solutions can meet the most challenging processing requirements today. With more than 50 years of experience in
producing the highest quality system in the market, we continue to innovate and break through the limits of the industry,
so that our customers can produce first-class final products, save time and eliminate unnecessary costs.

Our machines dominate the global competition. This is because our technicians understand the complexity of the
machines they work on and the unique needs of the industry and market they serve. Our commitment to the success
of our partners is the driving force for us to continue to improve and innovate tomato processing methods and the
whole food processing industry.

System Features: 
* processing tons/day from 10 to 2500 tons/day.
* with similar characteristics can handle water jam and pulp.
* use belt juicer juice and improve efficiency and rate of juice.
* the whole production process of PLC control, electrical components are all imported products, save labor and greatly
Reduce the operation technical difficulties.
* low temperature vacuum concentration, guarantee the nutrients and flavor, and greatly save energy.
* tubular sterilization and aseptic filling, to guarantee the product aseptic condition.
* comes with automatic cleaning system.
* material contact part of the whole system is 304 stainless steel material, fully meet the food hygiene safety requirements.
Technology Features: 

Prepare material	Fresh tomato sauce/paste /katchup/jam, carrot paste, and other sauces
Final product	Concentrate or clear juice, jam
Capacity	10 tons/day - 2500 tons/day
juice yield	About 75% (25% for fruit fiber, peel and nuclear)
Raw material solid content	4-10Brix
Final concenrate juice concentration	40~72Brix
Packing	Aseptic sack/tin can /glass/PET bottles
production /packing form	Customized according to customer requirements/customer definition

Tomato Paste Processing Flowchart :  
when you inquired this line  Pls tell us your packing ? how many volume per packing ?