Lemon Turnkey Complete Fruit Juice Production Line

• After-sales Service: 2 Years
• Warranty: 2 Years
• Certification: CE, ISO9001
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: 50
• Power Source: Gas
• Process: Thermal Processing
• Automatic Grade: Automatic
• Application: Powder
• Customized: Customized
• Transport Package: Wooden Cases
• Specification: 10-6000L
• Trademark: Genyond
• Origin: China
• HS Code: 8419399090
• Production Capacity: 100set/Year
• Package Size: 1800.00cm * 1250.00cm * 1550.00cm
• Package Gross Weight: 1000.000kg

Product Description

fresh fruit processing plant machine

Raw material Fresh fruits
End product Clear AJC/apple juice concentrate
Brix70~72 in aseptic bags
Hourly processing capacity  up to 5 MTPH of raw fresh apples
Daily processing capacity  up to 120 MT/day, based on three shifts
Processing period  60 days (or more)
Total processing capacity  7200 MT/year
Single strength juice Brix  Average Brix 12, min. 10.0 and max. Brix 15.0
B/A, Acidity, etc.  TBC
Typical juice yield  90%, with double extracting.TBC and enzymation
Waste materials  Peel and excess pulp
Evaporator juice inlet  4000 Kg/hr 12.0 °Brix
Evaporated capacity  up to 4000 L/hr (first effect 80 °C)
Concentrate outlet capacity  up to 685 Kg/hr (in=12,°Brix / out=70 °Brix)
Concentrate outlet Brix  70 to 72 °Brix (adjustable)
Packaging  Aseptic bags

A   FRESH APPLE PRE-HANDLING SECTION 
 A1  Fresh apple receiving pool  1
 A2  Hydraulic flume  1
 A3  Bucket elevator with pump  1
 A4  Air-blowing & washing channel  1
 A5  Fruit washing and sorting combiner  1
 A6  Waste fruit discharge conveyor  2
 A7 Water filtration & recycling unit for item A 1
  

 B   EXTRACTION SECTION  
B1 HL bucket elevator 1
 B2  Hammer chopper
(Equipped with some knives and rotors) 1
 B3  Chopping platform 1
 B4 Buffer tank 1
 B5  Screw pumps  2
 B6  Continuous belt press/1st stage
(with 1 set of belt as standby) 1
B7 Screw conveyor  1
B8 Screw pump 1
B9 Receiving tank 1
B10 Screw pump 1
 B11 Continuous belt press/2nd stage
(with 1 set of belt as standby) 1
 B12 Working platform for pressing  1
 B13 Peels & seeds screw conveyor  1
 B14  Balance tank for raw juice  1
B15 Integrated upstream control system  1
  
 C   ENZYMOLATION & FILTRATION  SECTION  
 C1  Plate heat exchanger 1
 C2  Enzymation tanks(1000L,double-layer) 4
 C3  Enzyme dosing unit 1
 C4 Operation platform 1
 C5  Centrifuge pump 1
 C6  Disk centrifuge separator 1
 C7  Buffer  tank  1
 C8  Ultrafiltration Unit 1
 C9 Sectional control system 1
  
 D   CONCENTRATION SECTION  
D1 Buffer  tank 2
D2 Tri-effect falling film vacuum evaporator   1
D3 Control system for item C  1
D4 Operation platform  1
D5 Screw pump  2
  
 E  UHT STERILIZATION SECTION  
 E1  balance tank  1
 E2  Plate UHT sterilizer  1
 E3  Control system  1
  
F  SINGLE-HEAD ASEPTIC FILLING SECTION  
F1  Single-head aseptic filler  1
 F2  Drum infeed and exit rollers 1
 F3  Label printing station  1
 F4 Control system 1
  
G TIN CAN FILLING SECTION 
G1 tin can washer 1
G2 Tin can filling and seaming monobloc for 200~600g tin cans 1
G3 continuous pasteurizing & cooling system 1
G4  air dryer  1
G5 Labeling machinery 
G6  ink coder(Linx)  1
G7 top chain conveying system  1

Product Description

 

Automatic lemon juice production line auto industrial lemon juice processing plant equipment factory machines

 

Introduction:

This is the small and medium scale fruit & vegetable juice production line, the production process is simple, easy to operate. The fruit & vegetable juice production strictly in accordance with international standards of manufacturing process, end products meet the requirements of food GMP health conditions. End products no need to be refrigerated transport and storage, product packaging form can be configured according to customer requirements.

 

Process Flow:

Fresh fruit/vegetable - Washing - Crushing - Juicing - Filtering - Concentrating - Mixing - UHT - Filling - Packaging.

 

Main Features:

1	Raw materials	fresh apple, orange, mango and other fruits & vegetables
2	End products	fruit & vegetable juice
3	Processing capacity	100-5000kg/h
4	Terminal package	100-1000ml glass bottles, PET bottles, cartons, etc.
5	We can design it according to your special requirements.