Automatic Fruit Juice Extracting Equipment Filling Machine Manufacturing Plant Production Line

• Customization: Available
• Warranty: 2 Years
• Capacity: Design as Customer Request
• Model NO.: GY-003
• Turn-Key Project: Yes
• Brand: Genyond
• Transport Package: Wooden Case
• Specification: ISO9001
• Trademark: Genyond
• Origin: Shanghai, China
• HS Code: 84386000
• Production Capacity: 3 Production Lines Per Months
• Package Size: 10.00cm * 10.00cm * 10.00cm
• Package Gross Weight: 1.000kg

Product Description

Product Description

Specifications

1.fruit juice production line 
2.stainless steel 
3.PLC control 
4.high efficiency

Features: 

This fruit juice processing plant can be used for making all kinds of fruit juice.  All the equipments are made of 304 stainless steel which is durable and clean. All the standard connecting pipes are made of 304 stainless steel, customers can also choose PVC pipes. The whole system is full automatic. There is automatic electric control system. It just needs a few operators to handle the plant. 

 

Main equipments: 

juice extractor, water treatment plant, CIP cleaning system, sterilization machine, mixing tank, filling equipment. 

Characteristics:

1. it can carry out washing pulp filling, liquid juice filling and capping in one machine.

2. it is very convenient to change diverse sizes of bottles by means of advanced bottle neck clamping & bottle suspending technology.

3. Advanced programmable PLC is equipped to control the main machine. Working speed can be adjusted by frequency conversion device.

Processing Capacity	1T/H	3T/H	5T/H	10T/H	15T/H	25T/H
Raw material	Pineapple
Model	GYM-PPL1	GYM-PPL3	GYM-PPL5	GYM-PPL10	GYM-PPL15	GYM-PPL25
Final product	Clear juice,cloudy juice,NFC juice/pulp,concentrated juice,concentrated pulp, paste,fruit puree,fruit powder,etc.
Capacity ability	0.5-40 T/H Customized on demand
Yield	45%-55%
Brix	10-12
Filling Volume	Customized on demand
Final packaging	Aseptic bags,BIB,plastic bottles,glass bottles,plastic bags,cans,etc.Customized on demand

 

 

Washing and Sorting

1. Washing machine is suitable for cleaning any fruit destined to the industrial transformation. The unit takes the fruits through two subsequent washing processes: by immersion in a basin and by shower on an elevator. After being washed, pineapple are fed to our sorting station line where they can be efficiently inspected by the personnel.
2. Depending on the characteristics of the plant and on the fruit to be processed, pineapple can be sized, than to an automatic sizing machine to be routed to different extraction machines depending on the dimension.
3. Pineapple are received in the bubble washing machine where, by immersion in the water and thanks to a bubble generating system,the surface of the fruits is washed. Fruits are then rinsed by a shower of fresh water on the elevator that takes the fruits to the Sorting Operations.

4.In order to guarantee the best quality of the final products, rotten and unripe fruits must be discarded. Chase universal sorting line allows to efficiently inspect the fruits, by making them slowly rotate on a roller belt conveyor under the sight of the operators.

 

 

Puree Extraction and Refining

1. Our dedicated pineapple juice extractor machine cuts the fruit in two halves, extracts juice and pulp and eliminates the peel, while obtaining a pulpy juice of excellent quality. No contact between juice and peel takes place.
2. For a perfect separation of the puree from peels, Chase is proud of the highly sophisticated pulper, refiner and turbo extractor. The machine can be supplied with inverter suitable to adjust the rotation speed and with an inert gas injection device, for protecting product against oxidation.

Juice Concentration

1. In the first case, the natural puree is fed to a deaerator, in order to remove the air incorporated in the product and
consequently extend shelflife. The dearation is performed by nebulization under vacuum, in order to avoid oxidation. The aromatic vapors can be condensed and newly incorporated directly into the product by means of an aroma recovery device supplied with the dearator.2. In the case of concentrated puree, the refined puree is pumped to a thin-film continuous evaporator. The versatility of our swept evaporators is really unrivalled: they can easily process low-pulp or high-pulp juices, delicate or thermo-resistant juices, as well as low or high viscosity juices. The residence time is among the shortest possible and the concentration is achieved in one sole passage.

Sterilizing and Aseptic Filling

1. The pineapple juice, concentrated or natural NFC juice, can be sterilizied or pasteurized depending by the specific request of the application
2. In case of sterilization, the product can be filled in aseptic bag in drums or in box thanks to Aseptic Filling Machine (aseptic carton box, aseptic pouches...), while can be filled in durms or in any type of hot or cold filling machine (glass, PET, Can and BIB).

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