Introduction
dairy(cheese, butter, milk, yoghurt,cream) processing line
This Milk processing line produce several types of market milk products, i.e. whole milk, skimmed milk and standardized milk, butter, yoghurt, cheese of various fat contents.
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
This Milk processing line raw milk can be fresh milk or powder milk, the procedure method can be pasteurization or HTST pasteurizer or UHT processing.
End product package of this Milk processing line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box, pre-pak pouches, paper cartons etc. for this Milk processing line according to different end product and package type, the production technology is differently designed, but commonly include the following steps:
Milk Reception → Pasteurization → Homogenization → Yogurt making →Milk Storage → Packing → Refrigeration → Hot water generator → Laboratory → Install and commissioning.
As a professional milk and juice production line supplier, we can design,
manufacture, install milk production line and milk plant for producing all kinds of dairy products, such as pure milk, flavored milk, sour milk, yogurt, milk drinking and ice cream, butter, soy milk, tea drinking, energy drinking and so on.The whole milk production line includes the following units:
1. Milk reception or powder & water mixing unit.
This part is to prepare and mix the raw material. If the fresh milk is in urgent need or not enough for production, powder milk can be used to replace it.
2. Mixing and sugar melting unit.
Mixing machine and heat system are needed to melt the sugar and supply hot water, and then before entering the mixing tank (blending tank) for further mixing, the syrup should be cooled.
3. Pasteurizer and homogenizer.
This part is to kill the bacteria, thus ensuring the safety of products.
The homogenizer is used to make the products more homogeneous which can help to improve the quality and prolong the shelf life of products.
The degasser is used to remove the air that is mixed in the product. According to different products types and filling types, the pasteurizer is strictly chosen to suit the plant.
4. Storage or yogurt producing unit.
5. Filling or packing unit.
We can provide many kinds of filling types, such as plastic bag, PRT bottle, HDPE bottle, glass bottle, gable bottle, and plastic cups and so on. You can choose what you want.
6. CIP cleaning system.
7. After treatment equipments such as conveyer, package or pallet etc.
8. Some assistant equipments like steam boiler, air compressor and cold water unit etc.
9. Materials for the product pipes installation, power pipes installation and
also electrical installation.
Equipment list of 25T/D Dairy processing equipment
(pasteurized milk\yogurt\cheese\cream\butter) |
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| NO. |
NAME |
SIZE |
MAIN TECHNOLOGY PARAMETER |
UNIT |
QTY |
| 1 |
MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT |
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| 2 |
electron pound scale |
|
maximum weighing 500KG |
set |
1 |
| 3 |
milk weighing tank |
350L |
made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
set |
1 |
| 4 |
milk acceptor |
500L |
SUS304 stainless steel,single layer,CIP cleaning ball |
set |
1 |
| 5 |
milk pump |
5T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
1 |
| 6 |
twin piping filter |
5T/h |
SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
set |
1 |
| 7 |
dish separator |
5T/h |
auto residue discharge |
set |
1 |
| 8 |
chiling tank |
5000L |
SUS304 stainless steel,alveolate jacket,attached with compressor |
set |
4 |
| 9 |
milk pump |
5T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
1 |
| 10 |
PREPARING UNIT |
|
|
| 11 |
blending tank |
2500L |
SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
set |
2 |
| 12 |
milk pump |
5T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
2 |
| 13 |
mini set of plate-type heat exchanger |
5T/h |
SUS304 stainless steel,two stages, |
set |
1 |
| 14 |
high speed emulsification tank |
600L |
SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet |
set |
1 |
| 15 |
milk pump |
5T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
1 |
| 16 |
twin piping filter |
5T/h |
SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
set |
1 |
| 17 |
sterilizing,homogenizing unit |
|
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| 18 |
UHT sterilizer |
2T/h |
tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control |
set |
1 |
| 19 |
high pressure homogenizer |
2T/h |
40MPa,(starting box included) |
set |
1 |
| 20 |
temperature holding |
2T/h |
SUS304,holding 300S |
set |
1 |
| 21 |
distributing plate |
|
SUS304,3 holes |
set |
1 |
| 22 |
cheese\butter processing unit |
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| 23 |
bufferying tank |
2500L |
SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
set |
1 |
| 24 |
milk pump |
5T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
1 |
| 25 |
cream seperator |
1T/h |
|
set |
1 |
| 26 |
bufferying container |
200L |
SUS304,with cover |
set |
2 |
| 27 |
milk pump |
3T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
2 |
| 28 |
butter-churner |
150L |
SUS304,stepless timing |
set |
1 |
| 29 |
cheese vat |
1500L |
SUS304,with heating jacket and insising device |
set |
1 |
| 30 |
pressor |
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SUS304,6 heads |
set |
1 |
| 31 |
mould |
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SUS304,10L,with cover |
set |
30 |
| 32 |
yogurt fermentation unit |
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| 33 |
fermentation tank |
2500L |
SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
set |
3 |
| 34 |
rotary pump |
10T/h |
SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
set |
1 |
| 35 |
plate cooler |
10T/h |
SUS304,single stage,milk discharge at 4C |
set |
1 |
| 36 |
rotary pump |
1T/h |
SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
set |
1 |
| 37 |
filling unit |
|
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| 38 |
higher position tank |
1000L |
SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
set |
1 |
| 39 |
pasteurized milk filling machine |
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set |
1 |
| 40 |
yogurt filling machine |
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set |
1 |
| 41 |
CIP system |
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| 42 |
semi-auto CIP system |
4×1T |
outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks |
set |
1 |
| 43 |
CIP return pump |
20T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
4 |
| 44 |
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installation part |
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