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fresh fruit processing plant machine
Raw material Fresh fruits
End product Clear AJC/apple juice concentrate
Brix70~72 in aseptic bags
Hourly processing capacity up to 5 MTPH of raw fresh apples
Daily processing capacity up to 120 MT/day, based on three shifts
Processing period 60 days (or more)
Total processing capacity 7200 MT/year
Single strength juice Brix Average Brix 12, min. 10.0 and max. Brix 15.0
B/A, Acidity, etc. TBC
Typical juice yield 90%, with double extracting.TBC and enzymation
Waste materials Peel and excess pulp
Evaporator juice inlet 4000 Kg/hr 12.0 °Brix
Evaporated capacity up to 4000 L/hr (first effect 80 °C)
Concentrate outlet capacity up to 685 Kg/hr (in=12,°Brix / out=70 °Brix)
Concentrate outlet Brix 70 to 72 °Brix (adjustable)
Packaging Aseptic bags
A FRESH APPLE PRE-HANDLING SECTION
A1 Fresh apple receiving pool 1
A2 Hydraulic flume 1
A3 Bucket elevator with pump 1
A4 Air-blowing & washing channel 1
A5 Fruit washing and sorting combiner 1
A6 Waste fruit discharge conveyor 2
A7 Water filtration & recycling unit for item A 1
B EXTRACTION SECTION
B1 HL bucket elevator 1
B2 Hammer chopper
(Equipped with some knives and rotors) 1
B3 Chopping platform 1
B4 Buffer tank 1
B5 Screw pumps 2
B6 Continuous belt press/1st stage
(with 1 set of belt as standby) 1
B7 Screw conveyor 1
B8 Screw pump 1
B9 Receiving tank 1
B10 Screw pump 1
B11 Continuous belt press/2nd stage
(with 1 set of belt as standby) 1
B12 Working platform for pressing 1
B13 Peels & seeds screw conveyor 1
B14 Balance tank for raw juice 1
B15 Integrated upstream control system 1
C ENZYMOLATION & FILTRATION SECTION
C1 Plate heat exchanger 1
C2 Enzymation tanks(1000L,double-layer) 4
C3 Enzyme dosing unit 1
C4 Operation platform 1
C5 Centrifuge pump 1
C6 Disk centrifuge separator 1
C7 Buffer tank 1
C8 Ultrafiltration Unit 1
C9 Sectional control system 1
D CONCENTRATION SECTION
D1 Buffer tank 2
D2 Tri-effect falling film vacuum evaporator 1
D3 Control system for item C 1
D4 Operation platform 1
D5 Screw pump 2
E UHT STERILIZATION SECTION
E1 balance tank 1
E2 Plate UHT sterilizer 1
E3 Control system 1
F SINGLE-HEAD ASEPTIC FILLING SECTION
F1 Single-head aseptic filler 1
F2 Drum infeed and exit rollers 1
F3 Label printing station 1
F4 Control system 1
G TIN CAN FILLING SECTION
G1 tin can washer 1
G2 Tin can filling and seaming monobloc for 200~600g tin cans 1
G3 continuous pasteurizing & cooling system 1
G4 air dryer 1
G5 Labeling machinery
G6 ink coder(Linx) 1
G7 top chain conveying system 1
Apple juice is divided into transparent juice, cloudy juice ,NFC fresh nature juice, and juice concentrate. Complete plant of apples and pears processing equipments include washing ,crushing, squeeze extractor, enzymolysis, evaporator, sterilizer, aspetic filling and etc. Genyond has created apple and pears processing equipments with different functioens like crusher, squeeze extractor are simple construction, easy operation, High production efficiency have positioned Beyond as the Chinese market leader in the worldwide.
• Apple/ Pear Clear Juice
• Apple/ Pear Cloudy Juice
• Apple/ Pear Puree
• Juice Beverage
• Nfc Nature Juice
• Apple/ Pear Juice Concentrate(Clear/Cloudy)
1. Fresh apple and pear can be processed to apple/pear pulp, puree, NFC juice, HPP juice, clear concentrate juice, concentrate paste, jam, sauce,etc; 2. The apple and pear processing includes washing and sorting system, crushing and color protection system, juice /pulp extracting system, decanting and standardization system,
enzymatic hydrolysis and filtration system, evaporating system, sterilizing system and aseptic filling system. 3. Apple/pear processing line capacity is from 24 tons/day to 480 tons/day. 4. Apple/pear Juice yield: about 75% (25% for fruit peels and cores for the waste) 5. Raw material solid content: 12~14% Brix, Final concentrated juice concentration: 65~72% Brix, Concentrated apple paste 28-30% Brix.
Apple juice production process: raw material - receiving - conveying - lifting - cleaning - picking fruit - lifting - crushing - dosing - pressing - preheating - clarification filtration - blending -
sterilization - filling, if you need to concentrate can also add concentration equipment concentrate.
The concentrated apple juice is made from fresh apples and processed by the international high-tech low-temperature concentration, membrane filtration process and UHT instant sterilization
and aseptic packaging technology. The product concentration can reach 70-72°Brix and the total acid is 0.8-3.0%. It is packed in steel drum lined with aseptic bag and can be stored
at room temperature for 1-2 years. It can be used as a beverage/canner factory, ingredient company and other food factories. For raw materials.
Our company shares technology with the concentrated apple juice production companies such as Andrei and Haisheng, and is committed to the most complete apple juice processing program.
1 The processing capacity is varied from 60 tons/day to 1500 tons/day.
2 This line can handle similar fruits with similar characteristics.
3 Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue.
4 Efficient crusher improved the high output percentage of apples and pears.
5 Using efficient belt juice extractor to improve the juice efficiency and the output percentage.
6 The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency.
7 Low-temperature vacuum evaporation 8 Greatly reduce the flavor substances and nutrient losses.
8 A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost.
9 Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product.
10 A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.
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